Food Safety Atlas

HACCP: a worked example

A complete plan for a chilled cooked chicken curry, made in batches, cooled, stored chilled and reheated for service. The kitchen and every reading are invented. It is a teaching example and must not be copied as a real plan.

Teaching example only. Do not copy this as a real plan. The kitchen, recipe, , readings and frequencies are invented. A real plan comes from your own product, your own equipment and your own , and has to meet the law where you operate. This page is general information, not advice.

stands for and . It is a method for finding the that really matter in one food process, then controlling them at the points where control is essential, with , checks, and records. The method used here is the one in the General Principles of Food Hygiene, CXC 1-1969.

7HACCP principlesCodex CXC 1-1969 §17
12Steps to apply themCodex CXC 1-1969 §19
3CCPs in this example: cook, cool, reheat. Another team could justify a different number.This example
Before HACCP: prerequisite programmes
must already be in place, working and before starts. These cover premises, cleaning, pests, personal hygiene, water, training, suppliers, and maintenance. Without them, a HACCP plan sits on nothing. §18.
Same example on every tab
Each tab fills in one part of one plan. A on the Hazards tab is decided on the CCPs tab, gets its on the table tab, and is checked on the tab.
Limits vary by place
This example uses from the Australian , and , and shows where other places differ. Law changes. Confirm the current rule with your regulator.
PrincipleWhat it asksWhere it is in this example
1Conduct a and identify control measures tab
2Determine the CCPs tab
3Establish table tab, tab
4Establish a system to control of each CCP table tab
5Establish for a deviation from a table tab
6 the plan, then establish procedures tab
7Establish documentation and records table tab, Audit tab

The twelve Codex steps

Step 1: Team and scopeBring together the right knowledge and say what the plan covers. Scope tab.
Step 2: Describe the productComposition, , , , process, packaging, shelf life, storage. Product tab.
Step 3: Identify intended useWho eats it, how it gets used, and any vulnerable groups. Product tab.
Step 4: Draw the flow diagramEvery step, input, outsourced step, and output. Flow tab.
Step 5: Confirm it on siteWalk the real process, across all stages and hours. Flow tab.
Step 6: Hazard analysis (Principle 1)List per step, rate them, identify control measures. Hazards tab.
Step 7: Determine CCPs (Principle 2)Only for . CCPs tab.
Step 8: Validated critical limits (Principle 3)Measurable or observable, with evidence. table tab.
Step 9: Monitoring (Principle 4)Able to catch a deviation in time. Signed and timed. table tab.
Step 10: Corrective actions (Principle 5)Restore control, isolate the food, decide what happens to it, stop it recurring. table tab.
Step 11: Validation and verification (Principle 6)Prove the plan can work, then keep confirming it does. tab.
Step 12: Documentation and records (Principle 7)The plan, the reasoning and the evidence. table tab, Audit tab.